Download Brouchure
Multi Range mA to Amp Battery Testing System, characterized with 0.01% FS accuracy and
down to μA capability, enables users to perform DCIR tests, dQ/dV and other basic tests. It
mainly focuses on battery research & development institutions and universities.
Model | CT-4008-5V10mA | |
Voltage | AC 220V ±10%, 50Hz | |
Resolution | AD: 16bit DA: 16bit | |
Input Resistance | ≥1 GΩ | |
Input Power | 25W | |
Voltage | Constant Voltage Range | 25mV-5V |
Discharge Min Voltage | -5V | |
Accuracy | ± 0.05% of FS | |
Stability | ± 0.05% of FS | |
Current | Per Channel Current Range | Range 1: 5uA-1mA, Range 2: 1mA-5mA, Range 3: 5mA-10mA |
Accuracy | ± 0.05% of FS | |
Constant voltage cutoff current | Range 1: 2uA, Range 2: 0.01mA, Range: 0.02mA | |
Stability | ± 0.05% of FS | |
Power | Per Channel Output Power | 0.05W |
Stability | ± 0.1% of FS | |
Time | Current Response Time | <500us (10%FS-90%FS) |
Step Time Range | ≤(365*24 )hour/step,
Time Form Support 00 : 00 : 00 : 00 (h min s ms) |
|
Data Recording | Record Condition | Minimum Time Interval: 100ms |
Minimum Voltage Interval: 10mV | ||
Minimum Current Interval
Range 1: 2uA, Range 2: 0.01mA, Range 3: 0.02mA |
||
Record Frequency | 10Hz | |
Charge | Charge Mode | Constant Current Charge, Constant Voltage Charge, Constant Current and Constant Voltage Charge, CPC |
End Conditon | Voltage, current, relative time, capacity, -△V | |
Discharge | Discharge Mode | CCD, CPD, CRD, CVD, Constant Current and Constant Voltage Discharge |
End Condition | Voltage, Current, Relative Time, Capacity, -△V | |
Pulse | Charge | CCC, CPC |
Discharge | CCD, CPC | |
Min Pulse Width | 500ms | |
Pulse number | A single pulse step supports 32 different pulses | |
Automated Switch | Automated swith from charge to discharge for each pulse | |
End Condition | Voltage, Test Time | |
Cycle | Loop Measure Range | 1~65535 times |
Max Steps Per Loop | 254 | |
Nested Loop | Nested loop Function, Max Support 3 Layers | |
Protection | Software Protection | Power-down Data Protection |
Off-line Testing Function | ||
Setting Protection Condition, Setting Parameter: Low Voltage limit, Upper Voltage limit, Low Current limit, Upper Current limit, Delay Time | ||
Hardware Protection | Additional Anti-reverse Protection Model | |
Channel Features | Constant Current Source and Constant Voltage Source with Independent pairs of Closed-loop Structure | |
Channel Control Mode | Independent Control | |
DCIR testing | Support | |
Voltage and Current Testing Sample | 4-wire connecting | |
Noise | <45dB | |
Database | MySQL Database | |
A Means of Communication of Upper Machine | TCP/IP Protocol | |
Data Output | EXCEL、TXT、Graph | |
Communication Interface | Ethernet Port | |
Per Unit Main Channels No. | 8 | |
Dimensions | 483*310*48(mm) |
* Specification available: 5V1mA, 5V5mA, 5V10mA, 5V3A, 5V6A, 5V10A and so on
Lithium ion Coin Cell Lab Line Equipment for Battery R&D
Coin Cell Lab R&D Process – Material preparation
(1)Material baking
The first is to confirm and bake the battery material. Generally, the battery conductive agent
needs to be baked at 120℃ for 8 hours. The PVDF powder should be baked at 80℃ for 8 hours.
The cathode active material (LFP, NCM, etc.) depends on the state and process of incoming
material whether it needs to be baked and dried.
The anode of lithium battery is composed of anode active materials, conductive agent, battery
binder and dispersant. The conventional anode electrode system is a water mixing process (the
solvent is deionized water), so the incoming material does not require drying. This process
requires: Conductivity of deionized water ≤1us/cm. Workshop temperature ≤40℃, Humidity
:≤25%RH.
(2)Battery Slurry mixing
Cathode material mixing
About cathode active material mixing. We need to pay attention to the feeding sequence (add
cathode active material and conductive agent slowly mix, then add binder), feeding time, feeding
ratio, to strictly according to the process. Secondly, it is necessary to strictly control the rotation
and rotation speed of equipment, vacuum degree and temperature of stirring. The slurry needs to
be filtered when it is turned out, the purpose of filtration is to filter large particles, precipitation
and removal of ferromagnetism and other substances. The influence of large particles coating to
the final may lead to the battery from the risk of large or short circuit; The size of the
ferromagnetic material too high will lead to the battery self-discharge too large and so on.
Anode material mixing
The anode of lithium battery is composed of anode active materials, conductive agent, battery
binder and dispersant. The conventional anode electrode system is a water mixing process (the
solvent is deionized water), so the incoming material does not require drying. After confirmation
of the material, prepare glue solution (CMC powder and water composition) first. Pour the
graphite powder and conductive agent(Carbon black, CNTs, Graphene, etc.) into the battery
slurry mixer for dry mixing. Finally, pour the SBR binder into the mixer. It is recommended to stir
quickly within a short time .
The final viscosity (2000 ~ 4000 mPa. S), particle size (35um≤), solid content (40-70%), vacuum
sifting (≤100 mesh). The specific process value needs to be different according to material
properties, mixing process and so on.
2. Electrode coating
The cathode electrode coating is the cathode slurry extrusion coating or spraying on the cathode
current collector aluminum foil, the density of one side is 20 to 40 mg/cm2.
Anode electrode coating is the anode slurry extrusion coating or spraying on the anode current
collector copper foil.
3.Electrode drying
The drying of pole piece generally needs to consider 3 points, baking temperature, baking time
and baking environment. The baking temperature of NMP needs to be above 100℃. Under the
premise of drying, the baking temperature should be reduced as far as possible and the baking
time should be increased. For some materials that are easily oxidized or unstable in high
temperature air, they need to be baked in an inert atmosphere oven. Drying conditions can also
be determined by directly measuring the moisture content of the electrode.
4. Rolling press
After coating, the dry composite material coating is relatively loose. If used directly, it is easy to
fall off and damage after being infiltrated by electrolyte. Roller machine can be used for tablet
pressing. Generally, the positive electrode coating can be pressed to 15~60 μm. The stability,
fastness and electrochemical properties of the electrode were improved after the tablet was
pressed, and the test performance was better than that of the sample without press.
5. Disc cutting (electrode and separator)
The prepared electrode piece is put on the punching machine and rushed out of the small
electrode. The diameter of the small electrode can be adjusted according to the size of the
punching die of the punching machine. The finished electrode needs to be selected. Try to select
the electrode with no burr, no powder dropping, and smooth surface and edge.
6.Electrode and separator drying
Put the electrode into a vacuum drying oven, vacuum to 0.1MPa, set the drying temperature and
time, can be baked at 120℃ for 6 hours, the purpose of this step is to further remove the
moisture in the electrode.
7.Coin cell assembly
Transfer the prepared electrodes to an inert atmosphere glove box and prepare the coin cell
assembly components: anode case, lithium metal plate, battery separator, gasket, spring plate
(nickel foam), cathode case, electrolyte, in addition to the crimper, pipette and insulating
tweezers.
8. Coin cell crimping
Place the anode side of the coin cell up on the coin cell crimper. Paper towels can be used to
absorb the spilled electrolyte. Then crimping the battery, complete assembly and prepare the
coin cell, take it out with insulating tweezers, observe whether the appearance of the preparation
is complete and wipe clean with paper towels.
9.Tester
After completing the above steps, we can use the battery tester to start measuring the coin cell
we have prepared.
For further information https://en.neware.
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